Hammer crusher play an important role in Kaolin mineral processing plant
As is well known that, Kaolin is both dry- and wet-processed. The dry process is simpler and produces a lower
quality product than the wet process. Dry-processed kaolin is used mainly in the rubber industry, and to a lesser extent, for paper filling and to produce fiberglass and sanitary ware. Wet-processed kaolin is used extensively in the paper manufacturing industry. A process flow diagram for kaolin mining and dry processing is presented in Figure 11.25-1, and Figure 11.25-2 illustrates the wet processing of kaolin.
In the dry process, the raw material is crushed to the desired size, dried in rotary dryers, pulverized and air-floated to remove most of the coarse grit. Wet processing of kaolin begins with blunging to produce a slurry, which then is fractionated into coarse and fine fractions using centrifuges, hydrocyclones, or hydroseparators. At this step in the process, various chemical methods, such as bleaching, and physical and magnetic methods, may be used to refine the material. Chemical processing includes leaching with sulfuric acid, followed by the addition of a strong reducing agent such as hydrosulfite. Before drying, the slurry is filtered and dewatered by means of a filter press, centrifuge, rotary vacuum filter, or tube filter. The filtered dewatered slurry material may be shipped or further processed by drying in apron, rotary, or spray dryers. Following the drying step, the kaolin may be calcined for use as filler or refractory material. Multiple hearth furnaces are most often used to calcine kaolin.
Hammer crusher play an important role in Kaolin mineral processing plant:
Liming heavy industry designed the hammer crusher or also used as the hammer mill play an important role after the Kaolin mineral primary processing plant, Primary crushing reduces material size from as much as one meter to a few centimeters in diameter and typically is accomplished using jaw or gyratory crushers. Rotating pan crushers, cone crushers, smooth roll crushers, toothed roll crushers, and hammer crushers are used for secondary crushing, which further reduces particle size to 3 mm (0.1 in.) or less.
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